This guy basically has no experience, and you guys are completely training him over the internet for free, and somewhat awkwardly I might add. - n; s1 g" e; D$ J+ c# N) M
: q+ }% h W( ]# f: GHe started out with all kinds of monumentally stupid ideas about calibrating his machine himself, now we can easily see that he can't even properly operate a
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cmm talk about programming one.
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I've sat buy and read a dozen threads started by him asking about ridiculously basic cmm concepts.
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- p8 U( _ W9 q! @, U+ jMaybe I would be more receptive if he came in here from the start and said "hey guys, I know absolutely zero about cmm's, but I want to be just like
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7 f: v1 V+ e, a+ X& L* syou...can you help me? Where do I start?" But instead I find myself continually astounded by the questions he is asking. It is so compelling to read just so
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* P `4 A4 Y6 }* t) `; zthat I understand it fully when I get to the inevitable end of this story involving a major rejection and impending bankruptcy of some poor company he works
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for.
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The only possible outcome I can see is the company he works for ending up in financial ruins as he "programs" a part and their setup adjusts the parts so . l5 s! [$ L+ u- `" D
x6 b. n4 J. O b& E; m9 \7 athat they "look good" on the cmm reports and they ship parts to customers, ultimately destined for rejection or worse failure during operation. I honestly 6 { D( K. Y1 |# m6 U9 ?4 F
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pray when I read his posts that he doesn't make something like steering or braking components, seat belt retractors.....the list goes on and on.
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- \" ~* W; Q/ C; Z這一個人基本上沒有經驗,而你們正在免費通過互聯網完整培訓他,我可能稍微增加點難度。 1 q2 Q% F7 k' F7 A0 \# I
% Z$ j/ }- q; l% C4 T" B# {6 f. \他從自己校正他的機器的各種非常愚蠢的主意開始,現在我們容易看出他一個甚至不能正確操作cmm的人。
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! R: N0 E- D5 U* }' F* A0 q: C我做出犧牲,閱讀一堆章節并被他開始問各種荒謬最基本的cmm 觀念。( \" M3 ]+ A8 o. ?4 a @2 S
& _# ]2 I6 z3 B" T. Y可能我應該更加接納他剛進來就說:我基本對cmm了解為零,但是我成為你那樣...你能幫助我嗎?我從那里開始?但是我發現自己不停的被問的吃驚.我完全理解,當我得到這個故事必0 c- V% n( o. l- |; ~
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然的包括他工作的公司必然是非常容易被淘汰和即將發生倒閉
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* B+ \; X' p. c- T! ]" M我看他服務的公司最后的結果是財務破產作為他'程序'的一部分他們計劃調整這部分以便他們在cmm報告中看起來好點.他們把這個給客戶.最多被拒絕或者在使用中完全失敗.當我
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讀他那職位的時候,我真誠的起到他不是做方向盤或者轉向制動器,安全帶....這個列表繼續* ~6 h! j3 k, p0 S& d# w* b: `8 Q
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! G4 E9 c8 v! kI (like many of you) am a professional fault-finder by trade. * F0 v3 ]+ V, M2 q( b! w* b
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Let's see if I can find any errors or problems with anything that Section has stated in his last post.& U4 k1 T( e% e( F
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/ e' P- S: p6 Z8 B; LNope, can't find a single thing in error. I'd say that he's hit the nail squarely on the head.
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& f$ ~* N, |) E; ^9 [! H6 dIn fact, I've wondered several times in the past if this guy was really an experienced CMM geek who's just messin' with our heads, but I'm convinced that , L' K- n% a/ S0 @
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he's on the level, which is quite disturbing. His situation could be used as an excellent case study about why CMM geeks should ALL be certified - JUST LIKE ' }+ E. i+ U/ w- }) z
( f8 z: k/ u9 S9 DTHE MACHINES HAVE TO BE!!!!
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$ x5 k4 u* i; U1 M3 U6 B. R; G1 GAnalogy time: Why shouldn't it be good enough if a VEHICLE is inspected, registered and licensed? Why should the OPERATOR have be trained and licensed? The
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; s+ h1 j7 U# G( c1 D" v) ?" b$ H0 acar's just fine, and that's the thing that does all the work! The operator just goes along for the ride, right? What could possibly go wrong?
8 ]3 N' r; H% H我(象你們中很多人一樣)是一個經過專門培訓對質量吹毛求疵的專業人士。
( w/ x7 N7 f+ u" {3 o% Q如果我能找任何的錯誤或的問題任何事,讓我們見到那一個區段已經在他的最后職位中陳述。# k6 g6 F5 w0 D# p; l
不,不能在錯誤中找一些線索。 我將會說,他腦子壞掉了。
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事實上,我在過去懷疑過很長時間這個家伙是不是真的是一個有經驗的cmm怪人,他僅僅是打亂我們的思路,但是我確認他是一個卓越的人.這是不用討論的,他的情況應該被當作一個, c5 O; s/ u9 } q. o8 I
8 r- Y5 o% y- A* y優秀的學習案例:為什么鑒定為cmm怪人,就想機器一樣5 k6 x, g9 Z7 q I5 W8 I' \
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類似:如果一輛車輛已經被檢查,登記以及許可,它為什么不是最佳狀態? 為什么那操作員應該被訓練而且得到許可的? 小車還好,所有的工作都一樣! 操作員僅僅是湊湊熱鬧; n4 x0 l0 {3 b, X$ r
5 A4 b, I; O: y: M; m1 Y,對不對? 怎么會出錯?
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i think you guys are fedup from me.i am really sorry for that.But appreciate the co-operation of you people. ! V$ i# |+ d% O; Q
GoldenPine3 }# ^2 n4 e0 X- X3 W4 S, B* [' k
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我認為,你們是從我這郁悶.我真的抱歉。但是還是感激幫助者。
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my machine is measuring a standard ring gage 3 microns less.is there any option in the metrolog to compensate it manually or i have to add up in the results
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5 e. @+ R1 z+ ?* B9 a& f0 Jat the end? , O( e2 f7 a- W" H& U% L, a
我的機器測量一個標準環規小了3微米.是不是有選項去手動補償或我不得不在最后把它加入到結果? $ t( A" x H# L+ m
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Is that 3um less than nominal, or 3um less than the calibrated result for the gauge ?
2 S- L! C9 U2 C3 Z# X7 F# c& U$ m3微米是不是小于名義值,或3微米小于環規的校準結果?
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its the nominal.As its has been engrved on the standard for example 10 mm (+9 microns).cmm is reading it as 10.06 mm. 1 S# [0 M: p3 ~3 Y
正常。如果已經被標定例如10mm(+9mm)。那么cmm 讀數為10.06mm。 / o- N9 m& T6 O7 U, J& H
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10.06 is plus sixty microns. Six microns is .006. - S6 y# c) E* u; q, i
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Perhaps you meant 10.006?2 B, Q! H+ A7 {* c$ Y& n" O
7 W) [* X) @1 i* kIs your cmm nc or manual? If it's manual, my advice would be to give up and buy a real cmm. If it's nc then make sure you have a program to calibrate the
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stylus. Make sure the measurements on the masterball are taken properly. Make sure the points are properly spaced and contacting the masterball at the
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optimal "attack angle".
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5 l- w# {( x, D! e* N% ROnce you have a program for probe calibration then you should do some testing. Calibrate the stylus and inspect the ring gage several times. Re-position the " e0 h! D: h4 V& N4 P, D
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ring gage between runs. You may want to re-clean it between runs but be careful not to affect the temperature. Then, repeat this whole process several times
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4 K$ t( F5 J! ^5 d* L+ A(including re-calibrating the stylus). If the variance you see here is more than .003mm (i expect it will be), then the 3 microns you are seeing is noise. If 3 ~: Z, Q e! E
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it's more than .03mm then there's probably something wrong.
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If it's somewhere in between and you need better, if possible, try a shorter stylus. 5 b4 ^, ?! ?& I6 V& B
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10.06是60個微米。六個微米是.006 。
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可能你認為是10.006?: K( b8 E: S. V G9 A2 G- F
你的cmm是自動還是手動? 如果它是手動,我的建議是放棄它同時再買臺真正的cmm 。如果它是自動, 那么確信你有建議一個探針校正程序。 確定在標準球上的測量正確的。 確
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定點是以正確的位置和最佳的法線角度去接觸標準球.! b: C( L% J3 Z' J' k: l* S
3 x, E/ e& }; ~3 b3 u& _$ f& e5 B2 x一旦你有一個校準測頭的程序,你應該做一些測試.校準探針和檢查環規多次。測量中重新調整環規位置。在測量中你可能想重復調整它但是小心不要影響它的溫度
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2 |6 R" p: ]) m: \" H9 D% Z然后,重復這整個程序多次(包括重復校準探針) 如果在這里你見到的差異超過.003mm(我預計它會), 那么你看到的這3個微米是噪音。如果它是超過.03mm, 那么那些地方可能
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有錯誤。
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如果它處于中間,同時你想更要的效果.如果可能的,試一個較短的測針。 ! h: D3 k5 _( b2 q! {7 R8 }; g5 h2 X
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Agreed Ken,% v8 X! s7 Z+ W
The biggest ball dia with the shortest shank length is always the way to go. A TP200 instead of a TP2 or 20 would reduce the lobing effect also, but I h) i9 d% s4 J- E% M
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realise the choice is not always there.
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I always set my alignment plane through the centerline of the ring ( cylinder measurement ) as , although these gauges are usually square from the cylinder
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to the outer surfaces, you just never know for sure.
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& K' @; M# e: f$ f+ x" t0 k2 wThe other matters to add up are,
0 ` s# E5 y+ \- k' u; j: ~the uncertainty of measurement of the machine : - w7 F- Q$ N, L3 B- _
the actual calibration result for the ring gauge ( not the engraved size ): : K* R8 e5 Z9 ]' q% ~/ W
the algorithm used for the dia result :. A2 [! R+ }1 A+ F; i2 ~( o+ D8 `
room conditions ( temp humidity cleanliness ) :
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Good luck G.P. in finding your 3 microns. They're in there somewhere.
9 Y. _. c+ H- D# ]1 v- c同意肯恩,* ?4 F7 z1 J8 d2 a
這個方法最好是用最大的球莖和最短的探針長度。用TP200代替TP2或tp20會也減小效果,但是我認為問題并不在那里。 5 q, C2 u9 v: T2 a% \! g9 I# B
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我總是通過環規的中心設置我的基準面(測量圓柱),雖然這些環規從圓柱到外圓面是非常一致的,單你僅僅是不確
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其他因素加起來是,
+ v x7 [; u1 V4 i2 E* H5 j9 S8 y C機器的測量的不確定:
9 Z, N/ W/ E( t環規實際的校準結果(不是被標的值): ' [5 C0 R6 J1 s
結果圓的運算法則:
7 P3 c5 m$ X6 M7 Y房間環境(臨時濕度) :
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1 X4 D9 v; j$ e3 o9 A& RG.P找到的3微米誤差就在里面,祝你幸運! 9 _# d! L- L1 c& p. n! Z$ k0 ]- D
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Is it necessary to align a ring gage beofre the dia measurement.I have read somewhere that we dun need to make alignment for dia measurements.is it right? & @; w6 K; E# k" L
0 ]2 |0 o# a' f在直徑測量之前有必要定位環規。我已經某處讀我們需要制造 對準直徑測量.是嗎? 2 h2 _, A: J h* h- N
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! l7 y, u4 i( L( a. OIt's only my opinion G.P. , but if your trying to find your 3 microns,
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$ O! P% r8 c( [% ~: {6 {, }" _then use all means at your disposal to measure each point perpendicular to the surface. $ c6 m+ _9 v* e' _
) D- W" X2 f F$ ^) nThat includes aligning the ring gauge before measuring for dia.
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As a matter of interest, what size does the calibration certificate say the ring gauge is ?
: ?1 K1 k# w3 W) b% W. g" a# b它只是我個人的意見 G.P. ,如果你想嘗試達到3個微米, 2 H) d* R* C2 s/ x, j0 L2 b* _: p
0 s0 M g1 r- a) g+ T使用所有的方法(盡力而為),在測量任意一個點都要垂直于表面。 & ?# Q7 }2 f# t( M2 o4 p5 c
- O7 m2 m/ Z, [7 Z那包括在測量直徑之前排校準環規。
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" w) q" V" w& o) b, d8 h9 K稍微有點好奇,環規校準報告說環規尺寸是所少? ; h* d5 x, Z0 x0 [ @" F
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I would measure it as a cylinder. Set my coordinate to that cyl. & measure circles incrementally in the ring gage.
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" z3 B* w# M& F4 G我會把它作為一個圓柱來測量。設定我的坐標系為圓柱坐標系同時在環規中逐漸提高測量圓
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( R' U" M; c8 d u' ~You are chasing 3um error in a diameter measurement?!
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What type of machine? Manual or CNC
5 a M0 Q; e% }What type of touch probe? TP20, TP2, SP25, TP200
! u e }2 W @- E/ u8 {$ ?2 FWhat length is the stylus? 10mm 20mm 100mm
^0 y* I- P' p: }* S! nWhat is the temperature in the room?
% ^" y6 O% `. ^& P! ~8 p9 LWhat diameter is the ring gauge?
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# [" b$ A r3 g9 t2 RLet's face it... 3um (0.003) is not a significant error, if you have 1 person standing near the machine breathing really heavy and the next day there are 5
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people breathing heavy it can effect your measurement.! l$ e' F: ]% i
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0 O4 Z/ R* e! A& B$ @. @- p你試圖測量一個直徑只有3微米的偏差?!# q5 ]* g6 A2 ~# c+ W, `
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哪類機器?手動或自動
W( G2 s7 A. n3 p" g哪類探頭?TP20,TP2,SP25, TP200
- A d& @! Y, {# R& ^) u探針長度為多少? 20 毫米 10 毫米 100 毫米
! a- K2 X1 T# X. f% |房間中,溫度多少?! a# |' q$ u% B2 l6 N
環規直徑為多少?
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讓我們正視它。3 um(0.003) 并不重要,如果機器的附近站立的1個人呼吸 真和明天5個人呼吸都能影響你的測量。 |